The Challenge

Tech Manufacturing, a long-time manufacturer of machined metal parts, needed to raise production capacity and reduce lead times for their clients’ largest and most urgent orders. What could they do? Their 5-axis CNC machines were already running 24 hours a day, 7 days a week.

The Solution


Tech Manufacturing had to get connected. Using simple, off-the-shelf equipment, they connected their existing CNC machines to the local area network. Legacy machines that didn’t have an available Ethernet port were linked via affordable industrial connectivity units from Moxa. Wireless device servers were used to connect RS-232 ports directly over Wi-Fi, allowing for data to be transferred from the ports straight to the office network. All of this combined to extend the life and capabilities of Tech Manufacturing’s older, but still functional, machines.

Highlights
  • Setup completed in less than a day
  • No additional IT infrastructure or maintenance effort
  • Visual dashboard with rich performance data on each cell and machine
  • Significantly improved productivity
  • Extended useful life for older CNC machines


The Results

In less than one day, Tech Manufacturing set up a cloud-based CNC monitoring system without any additional IT infrastructure or maintenance effort. They significantly increased productivity and extended the life of their older CNC machines.

By connecting these existing machines to a cloud-based platform, Tech Manufacturing was able to identify critical productivity issues and take the necessary steps to correct them, with very little downtime, maintenance, or additional costs.



Want to learn more about how you can get your Smart Factory connected? Contact us to discuss a solution that works for you.

 

Case Study Details


Location: USA 

Related Products:

NPort 5000A Series
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NPort W2000A Series
Serial-to-Wi-Fi device servers

ioLogik E1200 Series
Remote Ethernet I/O modules

EDS-400A Series 
Managed Ethernet switches


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